First engines

Finally, in 1776, the first engines were installed and working in commercial enterprises. These first engines were used for pumps and produced only reciprocating motion to move the pump rods at the bottom of the shaft. Orders began to pour in and for the next five years Watt was very busy installing more engines, mostly in Cornwall for pumping water out of mines.

Steam engine designed by Boulton & Watt. Engraving of a 1784 engine.

Reproduction of James Watt's steam engine

The field of application of the invention was greatly widened only after Boulton urged Watt to convert the reciprocating motion of the piston to produce rotational power for grinding, weaving and milling. Although a crank seemed the logical and obvious solution to the conversion Watt and Boulton were stymied by a patent for this, whose holder, James Pickard, and associates proposed to cross-license the external condenser. Watt adamantly opposed this and they circumvented the patent by their sun and planet gear in 1781.

Over the next six years, he made a number of other improvements and modifications to the steam engine. A double acting engine, in which the steam acted alternately on the two sides of the piston was one. He described methods for working the steam expansively. A compound engine, which connected two or more engines was described. Two more patents were granted for these in 1781 and 1782. Numerous other improvements that made for easier manufacture and installation were continually implemented. One of these included the use of the steam indicator which produced an informative plot of the pressure in the cylinder against its volume, which he kept as a trade secret. Another important invention, one of which Watt was most proud of, was the Parallel motion / three-bar linkage which was especially important in double-acting engines as it produced the straight line motion required for the cylinder rod and pump, from the connected rocking beam, whose end moves in a circular arc. This was patented in 1784. A throttle valve to control the power of the engine, and a centrifugal governor, patented in 1788,^[3] to keep it from "running away" were very important. These improvements taken together produced an engine which was up to five times as efficient in its use of fuel as the Newcomen engine.

Because of the danger of exploding boilers and the ongoing issues with leaks, Watt was opposed from the first to the use of high pressure steam—all of his engines used steam at very low pressure.

In 1794 the partners established Boulton and Watt to exclusively manufacture steam engines, and this became a large enterprise. By 1824 it had produced 1164 steam engines having a total nominal horsepower of about 26,000.^[4] Boulton proved to be an excellent businessman, and both men eventually made fortunes.